PERMULAAN
Nama dan permulaan kuat kuasa
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PERATURAN-PERATURAN KILANG DAN JENTERA (SKIM PEMERIKSAAN KHAS) (PEMERIKSAAN BERASASKAN RISIKO) 2014 is Malaysia P.U. (A), cited as P.U. (A) 96 2014, currently marked in force and first recorded in 2014.
Opening note
Bahagian I
Nama dan permulaan kuat kuasa
Peraturan-peraturan ini bolehlah dinamakan Peraturan-Peraturan
Kilang dan Jentera (Skim Pemeriksaan Khas) (Pemeriksaan Berasaskan Risiko)
Peraturan-Peraturan ini mula berkuat kuasa pada 1 Jun 2014.
Ketidakpakaian Peraturan-Peraturan (Pemberitahu, Perakuan Kelayakan dan
Pemeriksaan) Kilang dan Jentera 1970 2.
Peraturan-Peraturan (Pemberitahu, Perakuan Kelayakan dan Pemeriksaan)
Kilang dan Jentera 1970 [P.U. (A) 43/1970] tidak terpakai bagi jentera bertekanan berasaskan risiko kecuali subperaturan 3(3) dan 6(1), dan peraturan 5, 8 dan 9.
Tafsiran
Dalam Peraturan-Peraturan ini, melainkan jika konteksnya menghendaki makna yang lain—
“audit berasaskan risiko” termasuklah pemeriksaan luaran dan pengesahan data berasaskan risiko;
“baki hayat” ertinya baki usia bagi jangka hayat sesuatu jentera bertekanan;
P.U. (A) 96 7
“data berasaskan risiko” ertinya suatu rekod yang mengandungi data tentang perincian reka bentuk dan pengendalian sesuatu jentera bertekanan yang termasuklah keadaan pengendalian, komposisi bendalir proses, sifat bendalir proses, bahan binaan, spesifikasi reka bentuk dan sejarah jentera bertekanan itu;
“jentera bertekanan” ertinya suatu dandang stim dan bejana tekanan tidak berapi yang digunakan bagi maksud pemprosesan atau penyimpanan;
“jentera bertekanan berasaskan masa” ertinya suatu jentera bertekanan yang memegang perakuan kelayakan berasaskan masa;
“jentera bertekanan berasaskan masa yang baru dipasang” ertinya suatu jentera bertekanan berasaskan masa yang telah menjalani suatu pemeriksaan permulaan dan dua pemeriksaan ulangan;
“jentera bertekanan berasaskan masa yang sedia ada” ertinya suatu jentera bertekanan berasaskan masa yang telah menjalani suatu pemeriksaan permulaan dan sekurang-kurangnya tiga pemeriksaan ulangan;
“jentera bertekanan berasaskan risiko” ertinya suatu jentera bertekanan yang memegang perakuan kelayakan berasaskan risiko;
“pemeriksaan berasaskan risiko” ertinya suatu pemeriksaan pada bahagian dalam dan luar sesuatu jentera bertekanan yang selang pemeriksaannya ditentukan berdasarkan kategori risiko yang berkaitan dengan jentera bertekanan itu;
“pemeriksaan luaran” ertinya suatu pemeriksaan pada bahagian luar sesuatu jentera bertekanan yang termasuklah pengujian kelengkapan keselamatan yang dipasang pada jentera bertekanan itu;
“pemeriksaan permulaan” mempunyai erti yang diberikan kepadanya dalam
Peraturan-Peraturan (Pemberitahu, Perakuan Kelayakan dan Pemeriksaan) Kilang dan
Jentera 1970;
P.U. (A) 96 8
“pemeriksaan ulangan” mempunyai erti yang diberikan kepadanya dalam
Peraturan-Peraturan (Pemberitahu, Perakuan Kelayakan dan Pemeriksaan) Kilang dan
Jentera 1970;
“pemohon” ertinya seseorang pemunya atau penghuni yang membuat permohonan bagi kelulusan skim pemeriksaan berasaskan risiko di bawah peraturan 4;
“pengguna skim” ertinya seseorang pemohon yang telah diberikan kelulusan skim pemeriksaan berasaskan risiko di bawah perenggan 8(1)(a) atau 39(1)(a);
“perakuan kelayakan berasaskan masa” ertinya suatu perakuan kelayakan yang dikeluarkan di bawah peraturan 25 Peraturan-Peraturan (Pemberitahu, Perakuan
Kelayakan dan Pemeriksaan) Kilang dan Jentera 1970;
“perakuan kelayakan berasaskan risiko” ertinya suatu perakuan kelayakan yang dikeluarkan di bawah perenggan 8(1)(b) atau 39(1)(b) atau yang diperbaharui di bawah subperaturan 27(1);
“skim pemeriksaan berasaskan risiko” ertinya suatu skim pemeriksaan khas yang berdasarkan pemeriksaan berasaskan risiko.
Bahagian II
Seseorang pemohon boleh memohon kepada Ketua Pemeriksa bagi kelulusan skim pemeriksaan berasaskan risiko berkenaan dengan satu atau lebih jentera bertekanan berasaskan masa.
Suatu permohonan di bawah subperaturan (1) hendaklah—
dilampirkan dengan dokumen yang menunjukkan bahawa kehendak yang dinyatakan dalam Bahagian III telah dipenuhi; dan
dikemukakan sekurang-kurangnya enam bulan sebelum habis tempoh perakuan kelayakan berasaskan masa.
Maklumat atau dokumen tambahan
Ketua Pemeriksa boleh, melalui notis secara bertulis pada bila-bila masa selepas permohonan di bawah peraturan 4 diterima, menghendaki pemohon memberikan apa-apa maklumat atau dokumen tambahan kepada Ketua Pemeriksa dalam tempoh yang dinyatakan dalam notis itu atau apa-apa tempoh lanjutan yang diberikan oleh Ketua Pemeriksa.
Jika maklumat atau dokumen tambahan yang dikehendaki di bawah subperaturan (1) tidak diberikan oleh pemohon dalam tempoh yang dinyatakan dalam notis atau apa-apa tempoh lanjutan yang diberikan oleh Ketua Pemeriksa, permohonan itu hendaklah disifatkan telah ditarik balik dan tidak lagi diteruskan, tetapi tanpa menyentuh hak pemohon untuk membuat permohonan yang baharu.
Audit berasaskan risiko
Apabila permohonan di bawah peraturan 4 dan apa-apa maklumat atau dokumen tambahan di bawah peraturan 5 diterima, Pemeriksa hendaklah menjalankan audit berasaskan risiko untuk menentusahkan bahawa kehendak yang dinyatakan dalam Bahagian III telah dipenuhi.
Bagi maksud audit berasaskan risiko, pemohon hendaklah menyediakan segala kemudahan dan maklumat kepada
Pemeriksa sebagaimana yang semunasabahnya dikehendaki daripadanya.
P.U. (A) 96 10
Pemeriksaan bagi kelulusan
Apabila audit berasaskan risiko di bawah peraturan 6 disiapkan dan
Pemeriksa berpuas hati bahawa kehendak yang dinyatakan dalam Bahagian III telah dipenuhi, suatu pemeriksaan berasaskan risiko hendaklah dijalankan ke atas jentera bertekanan berasaskan masa mengikut Bahagian IV.
Apabila pemeriksaan berasaskan risiko di bawah subperaturan (1)
disiapkan, Pemeriksa hendaklah—
melaporkan kepada
Ketua
Pemeriksa tentang dapatan pemeriksaan berasaskan risiko itu dan audit berasaskan risiko di bawah peraturan 6; dan
berkenaan dengan jentera bertekanan berasaskan masa yang telah menjalani pemeriksaan berasaskan risiko, fi pemeriksaan sebagaimana yang dinyatakan dalam Jadual
Kedua; atau
berkenaan dengan jentera bertekanan berasaskan masa yang Pemeriksa telah enggan membuat atau menyiapkan pemeriksaan berasaskan risiko ke atasnya menurut peraturan 21, dua puluh lima peratus daripada fi pemeriksaan sebagaimana yang dinyatakan dalam Jadual
Kedua.
Apabila pemberitahuan di bawah perenggan (2)(b) diterima, pemohon hendaklah membuat pembayaran fi pemeriksaan kepada Ketua Pemeriksa dalam masa empat belas hari.
P.U. (A) 96 11
Pemberian kelulusan
Tertakluk kepada subperaturan (2), Ketua Pemeriksa boleh, selepas mempertimbangkan dapatan di bawah perenggan 7(2)(a)—
memberikan kelulusan skim pemeriksaan berasaskan risiko dalam
Borang A Jadual Pertama berkenaan dengan satu atau lebih jentera bertekanan berasaskan masa yang dinyatakan dalam permohonan di bawah peraturan 4; dan
mengeluarkan perakuan kelayakan berasaskan risiko dalam
Borang B Jadual Pertama bagi tiap-tiap jentera bertekanan berasaskan masa yang berkenaan dengannya kelulusan skim pemeriksaan berasaskan risiko telah diberikan di bawah perenggan (a).
Ketua Pemeriksa boleh, selepas mempertimbangkan dapatan di bawah perenggan 7(2)(a), enggan memberikan kelulusan skim pemeriksaan berasaskan risiko jika—
Ketua Pemeriksa tidak berpuas hati bahawa kehendak di bawah
Peraturan-Peraturan ini atau undang-undang bertulis lain yang berhubungan dengan jentera bertekanan telah dipatuhi; atau
Kelulusan yang diberikan di bawah perenggan (1)(a) dan perakuan kelayakan berasaskan risiko yang dikeluarkan di bawah perenggan (1)(b) hendaklah mula berkuat kuasa pada tarikh yang sama.
Ketua Pemeriksa hendaklah memberitahu secara bertulis kelulusan yang diberikan di bawah perenggan (1)(a) atau keengganan memberikan kelulusan di bawah subperaturan (2) kepada pemohon dengan seberapa segera yang dapat dilaksanakan.
P.U. (A) 96 12
Tempoh skim pemeriksaan berasaskan risiko
Tempoh suatu skim pemeriksaan berasaskan risiko yang diberikan di bawah perenggan 8(1)(a) hendaklah selama satu ratus lima puluh bulan melainkan jika skim pemeriksaan berasaskan risiko itu dibatalkan, disifatkan telah dibatalkan atau ditamatkan di bawah Bahagian VII.
Tempoh sah perakuan kelayakan berasaskan risiko
Tempoh sah suatu perakuan kelayakan berasaskan risiko yang dikeluarkan di bawah perenggan 8(1)(b)—
hendaklah ditentukan oleh Ketua Pemeriksa berdasarkan pengiraan dan penilaian data berasaskan risiko di bawah peraturan 15; dan
Bahagian III
RISIKO
Pemakaian Bahagian III
Bahagian ini hendaklah terpakai bagi maksud suatu permohonan bagi kelulusan skim pemeriksaan berasaskan risiko di bawah peraturan 4.
Penubuhan sistem pengurusan keselamatan dan kesihatan pekerjaan
Seseorang pemohon hendaklah menubuhkan suatu sistem pengurusan keselamatan dan kesihatan pekerjaan yang mematuhi MS 1722 Occupational safety and health (OSH) management systems - Requirements (First revision) sebagaimana yang diisytiharkan di bawah Perisytiharan Penentuan Standard (Penentuan yang Disemak)
[P.U. (B) 411/2012] atau mana-mana sistem pengurusan keselamatan dan kesihatan pekerjaan lain yang setara sebagaimana yang ditentukan oleh Ketua Pemeriksa.
P.U. (A) 96 13
Jentera bertekanan dalam keadaan kerja yang memuaskan, dsb.
Seseorang pemohon hendaklah memastikan bahawa jentera bertekanan berasaskan masa adalah dalam keadaan kerja yang memuaskan atau layak untuk digunakan.
Data berasaskan risiko
berkenaan dengan jentera bertekanan berasaskan masa yang baru dipasang, data berasaskan risiko daripada pemeriksaan permulaan dan dua pemeriksaan ulangan;
berkenaan dengan jentera bertekanan berasaskan masa yang sedia ada, data berasaskan risiko daripada tiga pemeriksaan ulangan yang terakhir;
atau
berkenaan dengan jentera bertekanan berasaskan masa yang baru dipasang atau jentera bertekanan berasaskan masa yang sedia ada yang data berasaskan risiko tidak boleh dikumpulkan daripada pemeriksaan permulaan atau pemeriksaan ulangan, data berasaskan risiko dalam tiap-tiap selang enam bulan bagi suatu tempoh yang tidak kurang daripada lapan belas bulan dengan menggunakan apa-apa cara lain sebagaimana yang ditentukan oleh Ketua Pemeriksa.
Pengiraan dan penilaian data berasaskan risiko
Seseorang pemohon hendaklah menentukan—
pelan pemeriksaan yang dicadangkan,
P.U. (A) 96 14
bagi jentera bertekanan berasaskan masa dengan mengira dan menilai data berasaskan risiko yang dikumpulkan di bawah peraturan 14.
Metodologi bagi pengiraan dan penilaian data berasaskan risiko
Bagi maksud mengira dan menilai data berasaskan risiko di bawah peraturan 15, seseorang pemohon hendaklah menggunakan suatu metodologi sebagaimana yang dipersetujui oleh Ketua Pemeriksa.
Pasukan pemeriksaan berasaskan risiko
Seseorang pemohon hendaklah menubuhkan suatu pasukan pemeriksaan berasaskan risiko yang hendaklah terdiri daripada sekurang-kurangnya lima orang anggota seperti yang berikut:
seorang pegawai keselamatan dan kesihatan yang berdaftar di bawah Peraturan-Peraturan Keselamatan dan Kesihatan
Pekerjaan
(Pegawai
Keselamatan dan
Kesihatan)
1997
[P.U. (A) 315/1997] atau jika suatu tempat kerja tidak menghendaki seorang pegawai keselamatan dan kesihatan berdaftar, seorang yang bertanggungjawab bagi keselamatan dan kesihatan pekerjaan.
P.U. (A) 96 15
Dalam peraturan ini, “orang yang layak” ertinya seseorang yang mempunyai ijazah kejuruteraan dan yang, pada pendapat pemohon, mempunyai pengetahuan dan pengalaman yang mencukupi untuk melaksanakan semua tugas yang berhubungan dengan skim pemeriksaan berasaskan risiko.
Bahagian IV
Tarikh pemeriksaan berasaskan risiko
Bagi maksud pemeriksaan berasaskan risiko, pemohon dan Pemeriksa hendaklah bersetuju dengan suatu tarikh untuk menjalankan pemeriksaan berasaskan risiko.
Pematuhan undang-undang
Bagi maksud pemeriksaan berasaskan risiko, pemohon hendaklah memastikan bahawa jentera bertekanan berasaskan masa mematuhi kehendak di bawah
Peraturan-Peraturan ini dan undang-undang bertulis lain yang berhubungan dengan jentera bertekanan.
Persediaan bagi pemeriksaan berasaskan risiko
Pada tarikh yang dipersetujui oleh pemohon dan Pemeriksa di bawah peraturan 18, pemohon hendaklah menyediakan tiap-tiap jentera bertekanan berasaskan masa bagi pemeriksaan berasaskan risiko seperti yang berikut:
jentera bertekanan berasaskan masa itu dikosongkan, disejukkan dan dikeringkan, dan dibersihkan dengan teliti di dalam dan luar;
semua pintu lurang, lubang tangan dan lubang intai dan palam pencuci ditanggalkan;
semua pili dan injap dibuka, dibersihkan dan dicanai, jika perlu;
P.U. (A) 96 16
jentera bertekanan berasaskan masa itu tidak bersambung dengan mana-mana jentera bertekanan berasaskan masa yang lain, dan punca stim atau air panas;
jentera bertekanan berasaskan masa itu bebas daripada wasap dan wap berbahaya; dan
semua bar-api dan anjung api ditanggalkan;
semua tiub asap, bahagian luar tiub air, relau, kotak asap dan serombong luar dibersihkan dengan teliti; dan
semua penutup pada pengepala dan gelendong lumpur pada dandang stim tiub air ditanggalkan.
Semasa pemeriksaan berasaskan risiko, Pemeriksa boleh memberikan arahan kepada pemohon untuk mengambil apa-apa tindakan lain yang perlu, termasuklah menanggalkan apa-apa bebatan, binaan bata atau kerja batu, membuat persediaan bagi menjalankan ujian hidrostatik atau ujian tanpa musnah, dan melakukan pembaikan jentera bertekanan berasaskan masa.
Jentera bertekanan yang tidak disediakan bagi pemeriksaan
Jika jentera bertekanan berasaskan masa tidak disediakan bagi pemeriksaan berasaskan risiko sebagaimana yang dinyatakan dalam peraturan 20,
Pemeriksa boleh enggan membuat atau menyiapkan pemeriksaan berasaskan risiko itu.
P.U. (A) 96 17
Jika Pemeriksa enggan membuat atau menyiapkan pemeriksaan berasaskan risiko di bawah subperaturan (1)—
Pemeriksa hendaklah memberitahu pemohon sebab bagi keengganannya itu dan Pemeriksa hendaklah menetapkan apa-apa tarikh lain bagi pemeriksaan berasaskan risiko itu; dan
pemohon hendaklah dikenakan bayaran pada kadar dua puluh lima peratus daripada fi pemeriksaan sebagaimana yang dinyatakan dalam Jadual Kedua.
Bahagian V
Seseorang pengguna skim hendaklah, bagi apa-apa tempoh skim pemeriksaan berasaskan risiko—
menyenggarakan sistem pengurusan keselamatan dan kesihatan pekerjaan yang ditubuhkan di bawah peraturan 12;
memastikan bahawa jentera bertekanan berasaskan risiko adalah dalam keadaan kerja yang memuaskan atau layak untuk digunakan;
mengumpulkan data berasaskan risiko berkenaan dengan jentera bertekanan berasaskan risiko bagi tiap-tiap dua belas bulan;
menyenggarakan dan menggunakan metodologi bagi pengiraan dan penilaian data berasaskan risiko di bawah peraturan 16; dan
P.U. (A) 96 18
menyenggarakan pasukan pemeriksaan berasaskan risiko yang ditubuhkan di bawah peraturan 17 dan memberitahu Ketua Pemeriksa secara bertulis mengenai apa-apa perubahan kepada ketua pasukan dalam masa empat belas hari daripada perubahan itu.
Bahagian VI
Permohonan bagi pembaharuan perakuan kelayakan berasaskan risiko
Seseorang pengguna skim boleh memohon kepada Ketua Pemeriksa bagi pembaharuan perakuan kelayakan berasaskan risiko.
Suatu permohonan di bawah subperaturan (1) hendaklah—
dilampirkan dengan dokumen yang menunjukkan bahawa kehendak yang dinyatakan dalam subperaturan
dan
Bahagian V telah dipenuhi; dan
dikemukakan sekurang-kurangnya tiga bulan sebelum habis tempoh perakuan kelayakan berasaskan risiko.
Seseorang pengguna skim hendaklah menentukan—
pelan pemeriksaan yang dicadangkan, bagi jentera bertekanan berasaskan risiko dengan mengira dan menilai data berasaskan risiko bagi dua belas bulan yang terakhir yang dikumpulkan di bawah perenggan 22(c).
P.U. (A) 96 19
Maklumat atau dokumen tambahan
Ketua Pemeriksa boleh, melalui notis secara bertulis pada bila-bila masa selepas permohonan di bawah peraturan 23 diterima, menghendaki pengguna skim memberikan apa-apa maklumat atau dokumen tambahan kepada Ketua Pemeriksa dalam tempoh yang dinyatakan dalam notis itu atau apa-apa tempoh lanjutan yang diberikan oleh Ketua Pemeriksa.
Jika maklumat atau dokumen tambahan yang dikehendaki di bawah subperaturan (1) tidak diberikan oleh pengguna skim dalam tempoh yang dinyatakan dalam notis atau apa-apa tempoh lanjutan yang diberikan oleh Ketua Pemeriksa, permohonan itu hendaklah disifatkan telah ditarik balik dan tidak lagi diteruskan, tetapi tanpa menyentuh hak pengguna skim untuk membuat permohonan yang baharu.
Audit berasaskan risiko bagi pembaharuan perakuan kelayakan berasaskan risiko
Apabila permohonan di bawah peraturan 23 dan apa-apa maklumat atau dokumen tambahan di bawah peraturan 24 diterima, Pemeriksa hendaklah menjalankan audit berasaskan risiko untuk menentusahkan bahawa kehendak yang dinyatakan dalam subperaturan 23(3) dan Bahagian V telah dipenuhi.
Bagi maksud audit berasaskan risiko, pengguna skim hendaklah menyediakan segala kemudahan dan maklumat kepada Pemeriksa sebagaimana yang semunasabahnya dikehendaki daripadanya.
Pemeriksaan bagi pembaharuan perakuan kelayakan berasaskan risiko
Jika Pemeriksa berpuas hati bahawa kehendak yang dinyatakan dalam subperaturan 23(3) dan Bahagian V telah dipenuhi, suatu pemeriksaan berasaskan risiko hendaklah dijalankan ke atas jentera bertekanan berasaskan risiko mengikut
Bahagian IV
Tertakluk kepada subperaturan (2), Ketua Pemeriksa boleh, selepas mempertimbangkan dapatan di bawah perenggan 26(3)(a), memperbaharui perakuan kelayakan berasaskan risiko dalam Borang B Jadual Pertama.
Ketua Pemeriksa boleh, selepas mempertimbangkan dapatan di bawah perenggan 26(3)(a), enggan memperbaharui perakuan kelayakan berasaskan risiko jika—
Ketua Pemeriksa tidak berpuas hati bahawa kehendak di bawah
Peraturan-Peraturan ini atau undang-undang bertulis lain yang berhubungan dengan jentera bertekanan telah dipatuhi; atau
Ketua Pemeriksa hendaklah memberitahu secara bertulis pembaharuan perakuan kelayakan berasaskan risiko di bawah subperaturan (1) atau keengganan memperbaharui perakuan kelayakan berasaskan risiko di bawah subperaturan (2)
kepada pengguna skim dengan seberapa segera yang dapat dilaksanakan.
Tempoh sah perakuan kelayakan berasaskan risiko apabila diperbaharui
Tempoh sah suatu perakuan kelayakan berasaskan risiko yang diperbaharui di bawah subperaturan 27(1)—
hendaklah ditentukan oleh Ketua Pemeriksa berdasarkan pengiraan dan penilaian data berasaskan risiko di bawah subperaturan 23(3); dan
P.U. (A) 96 22
tidak boleh melebihi tujuh puluh lima bulan atau baki tempoh skim pemeriksaan berasaskan risiko, mengikut mana-mana yang lebih pendek.
Bagi maksud pembaharuan perakuan kelayakan berasaskan risiko di bawah Bahagian ini, Bahagian IV hendaklah terpakai mutatis mutandis bagi pengguna skim tertakluk kepada ubah suaian yang berikut:
sebutan mengenai
“jentera bertekanan berasaskan masa”
hendaklah dikira sebagai sebutan mengenai jentera bertekanan berasaskan risiko; dan
sebutan mengenai “pemohon” hendaklah dikira sebagai sebutan mengenai pengguna skim.
Apabila pemeriksaan berasaskan risiko di bawah subperaturan (1) telah disiapkan, Pemeriksa hendaklah—
melaporkan kepada
Ketua
Pemeriksa tentang dapatan pemeriksaan berasaskan risiko itu dan audit berasaskan risiko di bawah peraturan 25; dan
berkenaan dengan jentera bertekanan berasaskan risiko yang telah menjalani pemeriksaan berasaskan risiko, fi pemeriksaan sebagaimana yang dinyatakan dalam Jadual
Kedua; atau
berkenaan dengan jentera bertekanan berasaskan risiko yang Pemeriksa telah enggan membuat atau menyiapkan pemeriksaan berasaskan risiko ke atasnya menurut peraturan 21, dua puluh lima peratus daripada fi pemeriksaan sebagaimana yang dinyatakan dalam Jadual
Kedua.
P.U. (A) 96 21
Apabila pemberitahuan di bawah perenggan (3)(b) diterima, pengguna skim hendaklah membuat pembayaran fi pemeriksaan kepada Ketua Pemeriksa dalam masa empat belas hari.
Pembaharuan perakuan kelayakan berasaskan risiko
Bahagian VII
Pembatalan skim pemeriksaan berasaskan risiko
Ketua Pemeriksa boleh membatalkan skim pemeriksaan berasaskan risiko jika—
pengguna skim tidak mematuhi mana-mana kehendak yang dinyatakan dalam Bahagian V; atau
pengguna skim memberikan apa-apa dokumen atau maklumat yang dikehendaki di bawah mana-mana peruntukan
Peraturan-Peraturan ini yang palsu, mengelirukan atau mengandungi kesilapan atau peninggalan yang material.
Sebelum Ketua Pemeriksa membatalkan skim pemeriksaan berasaskan risiko di bawah subperaturan (1), Ketua Pemeriksa hendaklah memberi pengguna skim—
suatu notis bertulis tentang niatnya untuk membatalkan skim pemeriksaan berasaskan risiko itu; dan
(a)
atau
, dan untuk membuat penghujahan bertulis, dalam tempoh yang dinyatakan dalam notis bertulis itu yang hendaklah tidak kurang daripada empat belas hari.
P.U. (A) 96 23
Ketua Pemeriksa hendaklah, selepas mempertimbangkan remedi atau penghujahan bertulis di bawah perenggan (2)(b), jika ada, memutuskan sama ada untuk membatalkan skim pemeriksaan berasaskan risiko itu atau tidak.
Keputusan Ketua Pemeriksa di bawah subperaturan (3) hendaklah diberitahu secara bertulis kepada pengguna skim dengan seberapa segera yang dapat dilaksanakan.
Penarikan balik jentera bertekanan berasaskan risiko
Tertakluk kepada subperaturan (2), seseorang pengguna skim boleh, atas apa-apa sebab, menarik balik mana-mana atau semua jentera bertekanan berasaskan risiko daripada suatu skim pemeriksaan berasaskan risiko.
Pengguna skim hendaklah memberikan suatu notis bertulis tentang niatnya untuk menarik balik jentera bertekanan berasaskan risiko kepada Ketua
Pemeriksa sekurang-kurangnya empat belas hari sebelum penarikan balik itu.
Pembatalan perakuan kelayakan berasaskan risiko
Ketua Pemeriksa boleh membatalkan mana-mana perakuan kelayakan berasaskan risiko jika dia mempunyai alasan yang munasabah untuk mempercayai bahawa integriti dan kekuatan jentera bertekanan berasaskan risiko telah berkurangan dengan teruk yang menyebabkan atau berkemungkinan menyebabkan kegagalan jentera bertekanan berasaskan risiko itu.
Sebelum Ketua Pemeriksa membatalkan perakuan kelayakan berasaskan risiko di bawah subperaturan (1), Ketua Pemeriksa hendaklah memberi pengguna skim—
suatu notis bertulis tentang niatnya untuk membatalkan perakuan kelayakan berasaskan risiko itu; dan
P.U. (A) 96 24
suatu peluang untuk meremedikan keadaan jentera bertekanan berasaskan risiko itu, dan untuk membuat penghujahan bertulis, dalam tempoh yang dinyatakan dalam notis bertulis itu yang hendaklah tidak kurang daripada empat belas hari.
Ketua Pemeriksa hendaklah, selepas mempertimbangkan remedi atau penghujahan bertulis di bawah perenggan (2)(b), jika ada, memutuskan sama ada untuk membatalkan perakuan kelayakan berasaskan risiko itu atau tidak.
Keputusan Ketua Pemeriksa di bawah subperaturan (3) hendaklah diberitahu secara bertulis kepada pengguna skim dengan seberapa segera yang dapat dilaksanakan.
Kesan pembatalan dan penarikan balik
Jika suatu skim pemeriksaan berasaskan risiko dibatalkan di bawah peraturan 29, tiap-tiap perakuan kelayakan berasaskan risiko berkenaan dengan skim pemeriksaan berasaskan risiko itu hendaklah disifatkan telah dibatalkan.
Jika mana-mana jentera bertekanan berasaskan risiko ditarik balik daripada suatu skim pemeriksaan berasaskan risiko di bawah peraturan 30, perakuan kelayakan berasaskan risiko berkenaan dengan jentera bertekanan berasaskan risiko itu hendaklah disifatkan telah dibatalkan.
Jika semua perakuan kelayakan berasaskan risiko berkenaan dengan suatu skim pemeriksaan berasaskan risiko dibatalkan di bawah peraturan 31 atau disifatkan telah dibatalkan di bawah subperaturan (2), skim pemeriksaan berasaskan risiko itu hendaklah disifatkan telah dibatalkan.
P.U. (A) 96 25
Penamatan apabila jentera bertekanan berasaskan risiko dijual, disewakan atau dipindahkan hakmilik 33.
Jika mana-mana jentera bertekanan berasaskan risiko berkenaan dengan suatu skim pemeriksaan berasaskan risiko dijual, disewakan atau dipindahkan hakmilik secara tetap atau sementara kepada mana-mana orang—
perakuan kelayakan berasaskan risiko berkenaan dengan jentera bertekanan berasaskan risiko itu hendaklah tamat; dan
skim pemeriksaan berasaskan risiko itu, dan perakuan kelayakan berasaskan risiko berkenaan dengan mana-mana jentera bertekanan berasaskan risiko yang tidak dijual, disewakan atau dipindahkan hak milik, hendaklah terus sah.
Jika semua jentera bertekanan berasaskan risiko berkenaan dengan suatu skim pemeriksaan berasaskan risiko dijual, disewakan atau dipindahkan hakmilik secara tetap atau sementara kepada mana-mana orang, skim pemeriksaan berasaskan risiko itu dan tiap-tiap perakuan kelayakan berasaskan risiko berkenaan dengan jentera bertekanan berasaskan risiko itu hendaklah tamat.
Penyerahan balik kelulusan dan perakuan kelayakan
Jika suatu skim pemeriksaan berasaskan risiko dibatalkan, disifatkan telah dibatalkan atau ditamatkan di bawah Bahagian ini, pengguna skim hendaklah menyerahkan balik kelulusan skim pemeriksaan berasaskan risiko dan tiap-tiap perakuan kelayakan berasaskan risiko berkenaan dengan skim pemeriksaan berasaskan risiko itu kepada Ketua Pemeriksa dalam masa empat belas hari dari tarikh pembatalan atau penamatan itu.
Jika suatu perakuan kelayakan berasaskan risiko dibatalkan, disifatkan telah dibatalkan atau ditamatkan di bawah Bahagian ini, pengguna skim hendaklah menyerahkan balik perakuan kelayakan berasaskan risiko itu kepada Ketua Pemeriksa dalam masa empat belas hari dari tarikh pembatalan atau penamatan itu.
P.U. (A) 96 26
Bahagian VIII
Permohonan bagi tempoh baharu
Selepas habis tempoh sedia ada sesuatu skim pemeriksaan berasaskan risiko, seseorang pengguna skim boleh memohon kepada Ketua Pemeriksa bagi kelulusan suatu tempoh baharu bagi skim pemeriksaan berasaskan risiko berkenaan dengan—
suatu jentera bertekanan berasaskan risiko daripada skim pemeriksaan berasaskan risiko yang sama atau mana-mana skim pemeriksaan berasaskan risiko lain; atau
gabungan jentera bertekanan berasaskan risiko dan jentera bertekanan berasaskan masa.
Suatu permohonan di bawah subperaturan (1) hendaklah—
berkenaan dengan jentera bertekanan berasaskan risiko, kehendak yang dinyatakan dalam subperaturan (4) dan
Bahagian V telah dipenuhi;
berkenaan dengan jentera bertekanan berasaskan masa, kehendak yang dinyatakan dalam subperaturan (3) dan (4)
telah dipenuhi; dan
P.U. (A) 96 27
dikemukakan sekurang-kurangnya enam bulan sebelum habis tempoh sedia ada skim pemeriksaan berasaskan risiko.
Seseorang pengguna skim hendaklah mengumpulkan—
berkenaan dengan jentera bertekanan berasaskan masa yang baru dipasang, data berasaskan risiko daripada pemeriksaan permulaan dan dua pemeriksaan ulangan;
berkenaan dengan jentera bertekanan berasaskan masa yang sedia ada, data berasaskan risiko daripada tiga pemeriksaan ulangan yang terakhir; atau
berkenaan dengan jentera bertekanan berasaskan masa yang baru dipasang atau jentera bertekanan berasaskan masa yang sedia ada yang data berasaskan risiko tidak boleh dikumpulkan daripada pemeriksaan permulaan atau pemeriksaan ulangan, data berasaskan risiko dalam tiap-tiap selang enam bulan bagi suatu tempoh yang tidak kurang daripada lapan belas bulan dengan menggunakan apa-apa cara lain sebagaimana yang ditentukan oleh
Ketua Pemeriksa.
Seseorang pengguna skim hendaklah menentukan—
pelan pemeriksaan yang dicadangkan, bagi jentera bertekanan berasaskan risiko dan jentera bertekanan berasaskan masa dengan mengira dan menilai data berasaskan risiko yang dikumpulkan di bawah subperaturan (3) dan data berasaskan risiko bagi dua belas bulan yang terakhir yang dikumpulkan di bawah perenggan 22(c).
P.U. (A) 96 28
Maklumat atau dokumen tambahan
Ketua Pemeriksa boleh, melalui notis secara bertulis pada bila-bila masa selepas permohonan di bawah peraturan 35 diterima, menghendaki pengguna skim memberikan apa-apa maklumat atau dokumen tambahan kepada Ketua Pemeriksa dalam tempoh yang dinyatakan dalam notis itu atau apa-apa tempoh lanjutan yang diberikan oleh Ketua Pemeriksa.
Jika maklumat atau dokumen tambahan yang dikehendaki di bawah subperaturan (1) tidak diberikan oleh pengguna skim dalam tempoh yang dinyatakan dalam notis atau apa-apa tempoh lanjutan yang diberikan oleh Ketua Pemeriksa, permohonan itu hendaklah disifatkan telah ditarik balik dan tidak lagi diteruskan, tetapi tanpa menyentuh hak pengguna skim untuk membuat permohonan yang baharu.
Audit berasaskan risiko bagi tempoh baharu
Apabila permohonan di bawah peraturan 35 dan apa-apa maklumat atau dokumen tambahan di bawah peraturan 36 diterima, Pemeriksa hendaklah menjalankan audit berasaskan risiko untuk menentusahkan bahawa kehendak yang dinyatakan dalam subperaturan 35(3) dan (4) dan Bahagian V telah dipenuhi.
Bagi maksud audit berasaskan risiko, pengguna skim hendaklah menyediakan segala kemudahan dan maklumat kepada Pemeriksa sebagaimana yang semunasabahnya dikehendaki daripadanya.
Pemeriksaan bagi tempoh baharu
Jika Pemeriksa berpuas hati bahawa kehendak yang dinyatakan dalam subperaturan 35(3) dan (4) dan Bahagian V telah dipenuhi, suatu pemeriksaan berasaskan risiko hendaklah dijalankan ke atas jentera bertekanan berasaskan risiko dan jentera bertekanan berasaskan masa mengikut Bahagian IV.
P.U. (A) 96 29
Bagi maksud kelulusan suatu tempoh baharu bagi skim pemeriksaan berasaskan risiko di bawah Bahagian ini, Bahagian IV hendaklah terpakai mutatis mutandis bagi pengguna skim tertakluk kepada ubah suaian yang berikut:
sebutan mengenai
“jentera bertekanan berasaskan masa”
hendaklah termasuk jentera bertekanan berasaskan risiko; dan
sebutan mengenai “pemohon” hendaklah dikira sebagai sebutan mengenai pengguna skim.
Apabila pemeriksaan berasaskan risiko di bawah subperaturan (1)
disiapkan, Pemeriksa hendaklah—
melaporkan kepada
Ketua
Pemeriksa tentang dapatan pemeriksaan berasaskan risiko itu dan audit berasaskan risiko di bawah peraturan 37; dan
berkenaan dengan jentera bertekanan berasaskan risiko atau jentera bertekanan berasaskan masa yang telah menjalani pemeriksaan berasaskan risiko, fi pemeriksaan sebagaimana yang dinyatakan dalam Jadual Kedua; atau
berkenaan dengan jentera bertekanan berasaskan risiko atau jentera bertekanan berasaskan masa yang Pemeriksa telah enggan membuat atau menyiapkan pemeriksaan berasaskan risiko ke atasnya menurut peraturan 21, dua puluh lima peratus daripada fi pemeriksaan sebagaimana yang dinyatakan dalam Jadual Kedua.
P.U. (A) 96 30
Apabila pemberitahuan di bawah perenggan (3)(b) diterima, pengguna skim hendaklah membuat pembayaran fi pemeriksaan kepada Ketua Pemeriksa dalam masa empat belas hari.
Pemberian kelulusan tempoh baharu
Tertakluk kepada subperaturan (2), Ketua Pemeriksa boleh, selepas mempertimbangkan dapatan di bawah perenggan 38(3)(a)—
memberikan kelulusan suatu tempoh baharu bagi skim pemeriksaan berasaskan risiko dalam Borang A Jadual Pertama berkenaan dengan satu atau lebih jentera bertekanan berasaskan risiko atau jentera bertekanan berasaskan masa yang dinyatakan dalam permohonan di bawah peraturan 35; dan
mengeluarkan perakuan kelayakan berasaskan risiko dalam
Borang B Jadual Pertama bagi tiap-tiap jentera bertekanan berasaskan risiko atau jentera bertekanan berasaskan masa yang berkenaan dengannya kelulusan suatu tempoh baharu bagi skim pemeriksaan berasaskan risiko telah diberikan di bawah perenggan (a).
Ketua Pemeriksa boleh, selepas mempertimbangkan dapatan di bawah perenggan 38(3)(a), enggan memberikan kelulusan suatu tempoh baharu bagi skim pemeriksaan berasaskan risiko jika—
Ketua Pemeriksa tidak berpuas hati bahawa kehendak di bawah
Peraturan-Peraturan ini atau undang-undang bertulis lain yang berhubungan dengan jentera bertekanan telah dipatuhi; atau
pembayaran fi pemeriksaan di bawah subperaturan 38(4) tidak dibuat.
P.U. (A) 96 31
Kelulusan yang diberikan di bawah perenggan (1)(a) dan perakuan kelayakan berasaskan risiko yang dikeluarkan di bawah perenggan (1)(b) hendaklah mula berkuat kuasa pada tarikh yang sama.
Ketua Pemeriksa hendaklah memberitahu secara bertulis kelulusan yang diberikan di bawah perenggan (1)(a) atau keengganan memberikan kelulusan di bawah subperaturan (2) kepada pengguna skim dengan seberapa segera yang dapat dilaksanakan.
Tempoh baharu skim pemeriksaan berasaskan risiko
Tempoh baharu suatu skim pemeriksaan berasaskan risiko yang diberikan di bawah perenggan 39(1)(a) hendaklah selama satu ratus lima puluh bulan melainkan jika skim pemeriksaan berasaskan risiko itu dibatalkan, disifatkan telah dibatalkan atau ditamatkan di bawah Bahagian VII.
Tempoh sah perakuan kelayakan berasaskan risiko
Tempoh sah suatu perakuan kelayakan berasaskan risiko yang dikeluarkan di bawah perenggan 39(1)(b)—
hendaklah ditentukan oleh Ketua Pemeriksa berdasarkan pengiraan dan penilaian data berasaskan risiko di bawah subperaturan 35(4); dan
Pengguna skim yang telah diberikan kelulusan tempoh baharu bagi skim pemeriksaan berasaskan risiko di bawah peraturan 39 hendaklah mematuhi kehendak di bawah Bahagian V.
P.U. (A) 96 32
Bahagian IX
Audit berasaskan risiko semasa skim pemeriksaan berasaskan risiko
Walau apa pun peraturan 6, 25 dan 37, Pemeriksa boleh menjalankan audit berasaskan risiko pada bila-bila masa semasa tempoh skim pemeriksaan berasaskan risiko untuk menentusahkan bahawa kehendak yang dinyatakan dalam
Bahagian V telah dipenuhi.
Bagi maksud audit berasaskan risiko, pengguna skim hendaklah menyediakan segala kemudahan dan maklumat kepada Pemeriksa sebagaimana yang semunasabahnya dikehendaki daripadanya.
Pemeriksaan berasaskan risiko semasa skim pemeriksaan berasaskan risiko
Walau apa pun peraturan 7, 26 dan 38, Pemeriksa boleh menjalankan pemeriksaan berasaskan risiko pada bila-bila masa semasa tempoh skim pemeriksaan berasaskan risiko berkenaan dengan mana-mana jentera bertekanan berasaskan risiko sebagaimana yang difikirkannya perlu untuk memastikan integriti dan kekuatan jentera bertekanan berasaskan risiko itu.
Pembayaran fi
Semua pembayaran yang dibuat di bawah Peraturan-Peraturan ini tidak boleh dibayar balik.
P.U. (A) 96 33
JADUAL PERTAMA
BORANG A
[Peraturan 8 dan 39]
KELULUSAN SKIM PEMERIKSAAN BERASASKAN RISIKO
Nombor Kelulusan Skim:
PADA menjalankan kuasa yang diberikan oleh subseksyen 40(6) Akta Kilang dan
Jentera 1967, saya dengan ini meluluskan skim pemeriksaan khas iaitu skim pemeriksaan berasaskan risiko kepada pengguna skim yang berikut:
Nama pengguna skim
Alamat pengguna skim
Tempat kendalian jentera bertekanan berasaskan risiko
Senarai jentera bertekanan berasaskan risiko
Sebagaimana yang dilampirkan dalam
P.U. (A) 96 34
Skim pemeriksaan berasaskan risiko ini hendaklah sah bagi tempoh satu ratus lima puluh bulan yang mula berkuat kuasa dari ____________ hingga ______________ melainkan jika ia dibatalkan, disifatkan telah dibatalkan atau ditamatkan di bawah Bahagian VII
Peraturan-Peraturan
Kilang dan
Jentera
(Skim
Pemeriksaan
Khas)
(Pemeriksaan Berasaskan Risiko) 2014.
Bertarikh:
____
____
(KETUA PEMERIKSA)
LAMPIRAN
KELULUSAN SKIM PEMERIKSAAN BERASASKAN RISIKO
Nombor Kelulusan Skim:
SENARAI JENTERA BERTEKANAN BERASASKAN RISIKO
Bil.
No. Pendaftaran
Perihalan Jentera Bertekanan Berasaskan Risiko
P.U. (A) 96 35
BORANG B
[Peraturan 8, 27 dan 39]
PERAKUAN KELAYAKAN BERASASKAN RISIKO
Nombor Kelulusan Skim:
PADA menjalankan kuasa yang diberikan oleh peraturan 8, 27 dan 39
Peraturan-Peraturan
Kilang dan
Jentera
(Skim
Pemeriksaan
Khas)
(Pemeriksaan Berasaskan Risiko) 2014, saya dengan ini mengeluarkan perakuan kelayakan berasaskan risiko berkenaan dengan jentera bertekanan berasaskan risiko yang dinyatakan di bawah:
Butiran mengenai jentera bertekanan berasaskan risiko
Perihalan
No. Pendaftaran
Nama Pembuat
No. Pembuat
Permukaan pemanas/
Isian padu*
Tekanan yang padanya injap keselamatan hendaklah dikendalikan
Tempat kendalian
Tarikh audit berasaskan risiko
P.U. (A) 96 36
Tarikh pemeriksaan berasaskan risiko
Saya berpuas hati bahawa jentera bertekanan berasaskan risiko ini boleh beroperasi pada suatu tekanan yang tidak melebihi
*Potong yang tidak berkenaan
Perakuan kelayakan berasaskan risiko ini hendaklah sah bagi tempoh
____ yang mula berkuat kuasa dari _____________ hingga __________________ melainkan jika ia dibatalkan, disifatkan telah dibatalkan atau ditamatkan di bawah Bahagian VII
Peraturan-Peraturan
Kilang dan
Jentera
(Skim
Pemeriksaan
Khas)
(Pemeriksaan Berasaskan Risiko) 2014.
Bertarikh:
____
____
(KETUA PEMERIKSA)
P.U. (A) 96 37
JADUAL KEDUA
[Peraturan 7, 21, 26 dan 38]
FI PEMERIKSAAN
BAHAGIAN 1: DANDANG STIM
Fi bagi pemeriksaan berasaskan risiko sesuatu dandang stim mengikut permukaan pemanas dandang stim itu adalah seperti yang berikut:
Permukaan pemanas
Fi
1.
2.
3.
4.
5.
6.
7.
Di bawah 5 meter persegi 5 meter persegi dan ke atas tetapi di bawah 10 meter persegi 10 meter persegi dan ke atas tetapi di bawah 25 meter persegi 25 meter persegi dan ke atas tetapi di bawah 50 meter persegi 50 meter persegi dan ke atas tetapi di bawah 100 meter persegi 100 meter persegi dan ke atas tetapi di bawah 250 meter persegi 250 meter persegi dan ke atas 1,350.00 3,150.00 4,050.00 4,950.00 6,075.00 7,650.00 9,225.00
BAHAGIAN 2: BEJANA TEKANAN TIDAK BERAPI
Fi bagi pemeriksaan berasaskan risiko sesuatu bejana tekanan tidak berapi mengikut isian padu bejana tekanan tidak berapi itu adalah seperti yang berikut:
Isian padu
Fi
1.
2.
3.
4.
5.
6.
Di bawah 0.1 meter padu 0.1 meter padu dan ke atas tetapi di bawah 0.5 meter padu 0.5 meter padu dan ke atas tetapi di bawah 5 meter padu 5 meter padu dan ke atas tetapi di bawah 10 meter padu 10 meter padu dan ke atas tetapi di bawah 15 meter padu 15 meter padu dan ke atas 450.00 900.00 1,350.00 1,575.00 2,250.00 2,700.00
P.U. (A) 96 38
Dibuat 25 Mac 2014
[KSM/PUU/T/01/02/03/02; PN(PU2)235/XL]
DATO’ SRI RICHARD RIOT ANAK JAEM
Menteri Sumber Manusia
P.U. (A) 96 39
IN exercise of the powers conferred by subsection 56(1) of the Factories and Machinery
Act 1967 [Act 139], the Minister makes the following regulations:
PART I
PRELIMINARY
Citation and commencement 1.
(1)
These regulations may be cited as the Factories and Machinery
(Special Scheme of Inspection) (Risk-Based Inspection) Regulations 2014.
(2)
These Regulations come into operation on 1 June 2014.
Non-application of Factories and Machinery (Notification, Certificate of Fitness and Inspection) Regulations 1970 2.
The Factories and Machinery (Notification, Certificate of Fitness and Inspection)
Regulations 1970 [P.U. (A) 43/1970] shall not apply to a risk-based pressurized machinery except subregulations 3(3) and 6(1), and regulations 5, 8 and 9.
Interpretation 3.
In these Regulations, unless the context otherwise requires—
“risk-based audit” includes an external inspection and a validation of risk-based data;
“remnant life” means the remaining age of a life-span of a pressurized machinery;
P.U. (A) 96 43
“risk-based data” means a record containing data of the design and operating details of a pressurized machinery which includes the operating conditions, process fluid composition, process fluid properties, materials of construction, design specification and the history of the pressurized machinery;
“pressurized machinery” means a steam boiler and an unfired pressure vessel used for processing or storage purposes;
“time-based pressurized machinery” means a pressurized machinery which holds a time-based certificate of fitness;
“newly installed time-based pressurized machinery” means a time-based pressurized machinery on which an initial inspection and two regular inspections have been conducted;
“existing time-based pressurized machinery” means a time-based pressurized machinery on which an initial inspection and at least three regular inspections have been conducted;
“risk-based pressurized machinery” means a pressurized machinery which holds a risk-based certificate of fitness;
“risk-based inspection” means an inspection on the interior and exterior parts of a pressurized machinery the interval of which is determined based on the category of risk associated with the pressurized machinery;
“external inspection” means an inspection on the exterior parts of a pressurized machinery which includes testing of safety fittings installed on the pressurized machinery;
“initial inspection” has the meaning assigned to it in the Factories and Machinery
(Notification, Certificate of Fitness and Inspection) Regulations 1970;
P.U. (A) 96 44
“regular inspection” has the meaning assigned to it in the Factories and
Machinery (Notification, Certificate of Fitness and Inspection) Regulations 1970;
“applicant” means an owner or occupier who makes an application for approval of a risk-based inspection scheme under regulation 4;
“scheme user” means an applicant who has been granted an approval of a risk-based inspection scheme under paragraph 8(1)(a) or 39(1)(a);
“time-based certificate of fitness” means a certificate of fitness issued under regulation 25 of the Factories and Machinery (Notification, Certificate of Fitness and
Inspection) Regulations 1970;
“risk-based certificate of fitness” means a certificate of fitness issued under paragraph 8(1)(b) or 39(1)(b) or renewed under subregulation 27(1);
“risk-based inspection scheme” means a special scheme of inspection which is based on a risk-based inspection.
PART II
APPLICATION FOR RISK-BASED INSPECTION SCHEME
Application for risk-based inspection scheme 4.
(1)
An applicant may apply to the Chief Inspector for approval of a risk-based inspection scheme in respect of one or more time-based pressurized machinery.
(2)
An application under subregulation (1) shall be—
(a)
made in writing;
(b)
accompanied by a processing fee of fifty thousand ringgit;
P.U. (A) 96 45
(c)
attached with the documents indicating that the requirements specified in Part III have been fulfilled; and
(d)
submitted at least six months before the expiry of the time-based certificate of fitness.
Additional information or document 5.
(1)
The Chief Inspector may, by notice in writing at any time after the receipt of an application under regulation 4, require the applicant to provide any additional information or document to the Chief Inspector within the period specified in the notice or any extended period granted by the Chief Inspector.
(2)
If the additional information or document required under subregulation (1) is not provided by the applicant within the period specified in the notice or any extended period granted by the Chief Inspector, the application shall be deemed to have been withdrawn and shall not be further proceeded with, but without affecting the right of the applicant to make a fresh application.
Risk-based audit 6.
(1)
Upon receipt of the application under regulation 4 and any additional information or document under regulation 5, an Inspector shall conduct a risk-based audit to verify that the requirements specified in Part III have been fulfilled.
(2)
For the purpose of the risk-based audit, the applicant shall provide all facilities and information to the Inspector as may reasonably be required of him.
Inspection for approval 7.
(1)
Upon completion of the risk-based audit under regulation 6 and the
Inspector being satisfied that the requirements specified in Part III have been fulfilled, a risk-based inspection shall be conducted on the time-based pressurized machinery according to Part IV.
P.U. (A) 96 46
(2)
Upon completion of the risk-based inspection under subregulation (1), the Inspector shall—
(a)
report to the Chief Inspector on the findings of the risk-based inspection and the risk-based audit under regulation 6; and
(b)
issue a notification to the applicant for the payment of—
(i)
in respect of a time-based pressurized machinery on which the risk-based inspection has been conducted, the inspection fee as specified in the Second Schedule; or
(ii)
in respect of a time-based pressurized machinery on which the Inspector has refused to make or complete the risk-based inspection in pursuance of regulation 21, twenty-five percent of the inspection fee as specified in the
Second Schedule.
(3)
Upon receipt of the notification under paragraph (2)(b), the applicant shall make the payment of the inspection fee to the Chief Inspector within fourteen days.
Grant of approval 8.
(1)
Subject to subregulation (2), the Chief Inspector may, after considering the findings under paragraph 7(2)(a)—
(a)
grant an approval of a risk-based inspection scheme in Form A of the First Schedule in respect of one or more time-based pressurized machinery stated in the application under regulation 4; and
P.U. (A) 96 47
(b)
issue a risk-based certificate of fitness in Form B of the First
Schedule for every time-based pressurized machinery in respect of which the approval of a risk-based inspection scheme has been granted under paragraph (a).
(2)
The Chief Inspector may, after considering the findings under paragraph 7(2)(a), refuse to grant an approval of a risk-based inspection scheme if—
(a)
the Chief Inspector is not satisfied that the requirements under these Regulations or other written laws relating to a pressurized machinery have been complied with; or
(b)
the payment of the inspection fee under subregulation 7(3) has not been made.
(3)
The approval granted under paragraph (1)(a) and the risk-based certificate of fitness issued under paragraph (1)(b) shall come into effect on the same date.
(4)
The Chief Inspector shall notify in writing the approval granted under paragraph (1)(a) or refusal to grant an approval under subregulation (2) to the applicant as soon as practicable.
Duration of risk-based inspection scheme 9.
The duration of a risk-based inspection scheme granted under paragraph 8(1)(a)
shall be for one hundred and fifty months unless the risk-based inspection scheme is revoked, deemed to have been revoked or terminated under Part VII.
P.U. (A) 96 48
Validity period of risk-based certificate of fitness 10.
The validity period of a risk-based certificate of fitness issued under paragraph 8(1)(b)—
(a)
shall be determined by the Chief Inspector based on the calculation and evaluation of risk-based data under regulation 15; and
(b)
shall not exceed seventy-five months.
PART III
REQUIREMENTS FOR APPLICATION FOR APPROVAL OF RISK-BASED INSPECTION
SCHEME
Application of Part III
11.
This Part shall apply for the purpose of an application for approval of a risk-based inspection scheme under regulation 4.
Establishment of occupational safety and health management system 12.
An applicant shall establish an occupational safety and health management system in compliance with MS 1722 Occupational safety and health (OSH) management systems - Requirements (First revision) as declared under the Declaration of Standard
Specifications (Revised Specification) [P.U. (B) 411/2012] or any other equivalent occupational safety and health management system as determined by the Chief
Inspector.
Pressurized machinery in satisfactory working condition, etc.
13. An applicant shall ensure that the time-based pressurized machinery is in a satisfactory working condition or is fit for service.
P.U. (A) 96 49
Risk-based data 14.
An applicant shall collect—
(a)
in respect of a newly installed time-based pressurized machinery, risk-based data from the initial inspection and two regular inspections;
(b)
in respect of an existing time-based pressurized machinery, risk-based data from the last three regular inspections; or
(c)
in respect of a newly installed time-based pressurized machinery or an existing time-based pressurized machinery which the risk-based data cannot be collected from the initial inspection or regular inspection, risk-based data in every six months interval for a period of not less than eighteen months using any other method as determined by the Chief
Inspector.
Calculation and evaluation of risk-based data 15.
An applicant shall determine—
(a)
the remnant life;
(b)
the category of risk;
(c)
the proposed inspection interval; and
(d)
the proposed inspection plan, of a time-based pressurized machinery by calculating and evaluating the risk-based data collected under regulation 14.
Methodology for calculation and evaluation of risk-based data 16.
For the purpose of calculating and evaluating the risk-based data under regulation 15, an applicant shall apply a methodology as agreed by the Chief Inspector.
P.U. (A) 96 50
Risk-based inspection team 17.
(1)
An applicant shall establish a risk-based inspection team which shall consist of at least five members as follows:
(a)
a team leader, who shall be a qualified person;
(b)
an engineer with corrosion engineering knowledge and expertise;
(c)
a representative from the process department or production department;
(d)
a representative from the inspection department or engineering department; and
(e)
a safety and health officer registered under the Occupational
Safety and Health (Safety and Health Officer) Regulations 1997
[P.U. (A) 315/1997] or if a place of work does not require a registered safety and health officer, a person in charge of occupational safety and health.
(2)
In this regulation, “qualified person” means a person who has an engineering degree and who, in the opinion of the applicant, has adequate knowledge and experience to execute all tasks relating to the risk-based inspection scheme.
PART IV
RISK-BASED INSPECTION
Date of risk-based inspection 18.
For the purpose of a risk-based inspection, the applicant and the Inspector shall agree on a date for the risk-based inspection to be conducted.
P.U. (A) 96 51
Compliance of law 19.
For the purpose of a risk-based inspection, the applicant shall ensure that the time-based pressurized machinery complies with the requirements under these
Regulations and other written laws relating to a pressurized machinery.
Preparation for risk-based inspection 20.
(1)
On the date agreed by the applicant and the Inspector under regulation 18, the applicant shall prepare every time-based pressurized machinery for the risk-based inspection as follows:
(a)
the time-based pressurized machinery is emptied, cooled and dried, and is thoroughly cleaned inside and outside;
(b)
all manhole, hand hole and sight hole doors and cleaning plugs are removed;
(c)
all cocks and valves are dismantled, cleaned and ground, if necessary;
(d)
the time-based pressurized machinery is disconnected from any other time-based pressurized machinery, and source of steam or hot water;
(e)
the time-based pressurized machinery is free from hazardous fumes and vapour; and
(f)
in respect of a steam boiler—
(i)
all fire-bars and firebridges are removed;
(ii)
all smoke tubes, exterior of water tubes, furnaces, smoke-boxes and external flues are thoroughly cleaned;
and
P.U. (A) 96 52
(iii)
all caps in the headers and mud-drums of water tube steam boilers are removed.
(2)
During the risk-based inspection, the Inspector may give direction to the applicant to take any other necessary action, including the removal of any lagging, brickwork or masonry, the preparations for carrying out a hydrostatic test or a non-destructive test, and the repair of the time-based pressurized machinery.
Pressurized machinery not prepared for inspection 21.
(1)
If a time-based pressurized machinery is not prepared for the risk-based inspection as specified in regulation 20, the Inspector may refuse to make or complete the risk-based inspection.
(2)
If the Inspector refuses to make or complete the risk-based inspection under subregulation (1)—
(a)
the Inspector shall inform the applicant of his reason for the refusal and the Inspector shall appoint any other date for the risk-based inspection; and
(b)
the applicant shall be charged at the rate of twenty-five percent of the inspection fee as specified in the Second Schedule.
PART V
REQUIREMENTS FOR SCHEME USER
Requirements for scheme user 22.
A scheme user shall, for any duration of a risk-based inspection scheme—
(a)
maintain the occupational safety and health management system established under regulation 12;
P.U. (A) 96 53
(b)
ensure that the risk-based pressurized machinery is in a satisfactory working condition or is fit for service;
(c)
collect risk-based data in respect of the risk-based pressurized machinery for every twelve months;
(d)
maintain and apply the methodology for calculation and evaluation of risk-based data under regulation 16; and
(e)
maintain the risk-based inspection team established under regulation 17
and notify the Chief Inspector in writing of any changes to the team leader within fourteen days of such changes.
PART VI
RENEWAL OF RISK-BASED CERTIFICATE OF FITNESS
Application for renewal of risk-based certificate of fitness 23.
(1)
A scheme user may apply to the Chief Inspector for a renewal of a risk-based certificate of fitness.
(2)
An application under subregulation (1) shall be—
(a)
made in writing;
(b)
attached with the documents indicating that the requirements specified in subregulation (3) and Part V have been fulfilled; and
(c)
submitted at least three months before the expiry of the risk-based certificate of fitness.
P.U. (A) 96 54
(3)
A scheme user shall determine—
(a)
the remnant life;
(b)
the category of risk;
(c)
the proposed inspection interval; and
(d)
the proposed inspection plan, of the risk-based pressurized machinery by calculating and evaluating the last twelve months of risk-based data collected under paragraph 22(c).
Additional information or document 24.
(1)
The Chief Inspector may, by notice in writing at any time after the receipt of an application under regulation 23, require the scheme user to provide any additional information or document to the Chief Inspector within the period specified in the notice or any extended period granted by the Chief Inspector.
(2)
If the additional information or document required under subregulation (1) is not provided by the scheme user within the period specified in the notice or any extended period granted by the Chief Inspector, the application shall be deemed to have been withdrawn and shall not be further proceeded with, but without affecting the right of the scheme user to make a fresh application.
Risk-based audit for renewal of risk-based certificate of fitness 25.
(1)
Upon receipt of the application under regulation 23 and any additional information or document under regulation 24, an Inspector shall conduct a risk-based audit to verify that the requirements specified in subregulation 23(3) and Part V have been fulfilled.
(2)
For the purpose of the risk-based audit, the scheme user shall provide all facilities and information to the Inspector as may reasonably be required of him.
P.U. (A) 96 55
Inspection for renewal of risk-based certificate of fitness 26.
(1)
If the Inspector is satisfied that the requirements specified in subregulation 23(3) and Part V have been fulfilled, a risk-based inspection shall be conducted on the risk-based pressurized machinery according to Part IV.
(2)
For the purpose of renewal of a risk-based certificate of fitness under this
Part, Part IV shall apply mutatis mutandis to the scheme user subject to the following modifications:
(a)
references to a “time-based pressurized machinery” shall be taken as references to a risk-based pressurized machinery; and
(b)
references to an “applicant” shall be taken as references to a scheme user.
(3)
Upon completion of the risk-based inspection under subregulation (1), the Inspector shall—
(a)
report to the Chief Inspector on the findings of the risk-based inspection and the risk-based audit under regulation 25; and
(b)
issue a notification to the scheme user for the payment of—
(i)
in respect of a risk-based pressurized machinery on which the risk-based inspection has been conducted, the inspection fee as specified in the Second Schedule; or
(ii)
in respect of a risk-based pressurized machinery on which the Inspector has refused to make or complete the risk-based inspection in pursuance of regulation 21, twenty-five percent of the inspection fee as specified in the Second
Schedule.
P.U. (A) 96 56
(4)
Upon receipt of the notification under paragraph (3)(b), the scheme user shall make the payment of the inspection fee to the Chief Inspector within fourteen days.
Renewal of risk-based certificate of fitness 27.
(1)
Subject to subregulation (2), the Chief Inspector may, after considering the findings under paragraph 26(3)(a), renew the risk-based certificate of fitness in
Form B of the First Schedule.
(2)
The Chief Inspector may, after considering the findings under paragraph 26(3)(a), refuse to renew the risk-based certificate of fitness if—
(a)
the Chief Inspector is not satisfied that the requirements under these Regulations or other written laws relating to a pressurized machinery have been complied with; or
(b)
the payment of the inspection fee under subregulation 26(4) has not been made.
(3)
The Chief inspector shall notify in writing the renewal of the risk-based certificate of fitness under subregulation (1) or refusal to renew the risk-based certificate of fitness under subregulation (2) to the scheme user as soon as practicable.
Validity period of risk-based certificate of fitness upon renewal 28.
The validity period of a risk-based certificate of fitness renewed under subregulation 27(1)—
(a)
shall be determined by the Chief Inspector based on the calculation and evaluation of risk-based data under subregulation 23(3); and
(b)
shall not exceed seventy-five months or the remaining duration of a risk-based inspection scheme, whichever is the shorter.
P.U. (A) 96 57
PART VII
REVOCATION, WITHDRAWAL AND TERMINATION
Revocation of risk-based inspection scheme 29.
(1)
The Chief Inspector may revoke a risk-based inspection scheme if—
(a)
the scheme user fails to comply with any of the requirements specified in Part V; or
(b)
the scheme user provides any document or information required under any of the provisions of these Regulations which is false, misleading or contains material errors or omissions.
(2)
Before the Chief Inspector revokes a risk-based inspection scheme under subregulation (1), the Chief Inspector shall give the scheme user—
(a)
a written notice of his intention to revoke the risk-based inspection scheme; and
(b)
an opportunity to remedy the breach or contravention in paragraph (1)(a) or (b), and to make written submission, within a period specified in the written notice which shall not be less than fourteen days.
(3)
The Chief Inspector shall, after considering the remedy or written submission under paragraph (2)(b), if any, decide whether or not to revoke the risk-based inspection scheme.
(4)
The decision of the Chief Inspector under subregulation (3) shall be notified in writing to the scheme user as soon as practicable.
P.U. (A) 96 58
Withdrawal of risk-based pressurized machinery 30.
(1)
Subject to subregulation (2), a scheme user may, for any reason, withdraw any or all of the risk-based pressurized machinery from a risk-based inspection scheme.
(2)
A scheme user shall give a written notice of his intention to withdraw a risk-based pressurized machinery to the Chief Inspector at least fourteen days before the withdrawal.
Revocation of risk-based certificate of fitness 31.
(1)
The Chief Inspector may revoke any risk-based certificate of fitness if he has reasonable grounds to believe that the integrity and strength of the risk-based pressurized machinery have been adversely reduced which cause or is likely to cause the failure of the risk-based pressurized machinery.
(2)
Before the Chief Inspector revokes a risk-based certificate of fitness under subregulation (1), the Chief Inspector shall give the scheme user—
(a)
a written notice of his intention to revoke the risk-based certificate of fitness; and
(b)
an opportunity to remedy the condition of the risk-based pressurized machinery, and to make written submission, within a period specified in the written notice which shall not be less than fourteen days.
(3)
The Chief Inspector shall, after considering the remedy or written submission under paragraph (2)(b), if any, decide whether or not to revoke the risk-based certificate of fitness.
(4)
The decision of the Chief Inspector under subregulation (3) shall be notified in writing to the scheme user as soon as practicable.
P.U. (A) 96 59
Effect of revocation and withdrawal 32.
(1)
If a risk-based inspection scheme is revoked under regulation 29, every risk-based certificate of fitness in respect of the risk-based inspection scheme shall be deemed to have been revoked.
(2)
If any risk-based pressurized machinery is withdrawn from a risk-based inspection scheme under regulation 30, the risk-based certificate of fitness in respect of the risk-based pressurized machinery shall be deemed to have been revoked.
(3)
If all risk-based certificates of fitness in respect of a risk-based inspection scheme are revoked under regulation 31 or deemed to have been revoked under subregulation (2), the risk-based inspection scheme shall be deemed to have been revoked.
Termination upon sale, hire or transfer of risk-based pressurized machinery 33.
(1)
If any risk-based pressurized machinery in respect of a risk-based inspection scheme is sold, hired out or transferred permanently or temporarily to any person—
(a)
the risk-based certificate of fitness in respect of the risk-based pressurized machinery shall terminate; and
(b)
the risk-based inspection scheme, and the risk-based certificate of fitness in respect of any risk-based pressurized machinery which is not sold, hired out or transferred, shall remain valid.
(2)
If all risk-based pressurized machinery in respect of a risk-based inspection scheme are sold, hired out or transferred permanently or temporarily to any person, the risk-based inspection scheme and every risk-based certificate of fitness in respect of the risk-based pressurized machinery shall terminate.
P.U. (A) 96 60
Surrender of approval and certificate of fitness 34.
(1)
If a risk-based inspection scheme is revoked, deemed to have been revoked or terminated under this Part, the scheme user shall surrender the approval of the risk-based inspection scheme and every risk-based certificate of fitness in respect of the risk-based inspection scheme to the Chief Inspector within fourteen days from the date of such revocation or termination.
(2)
If a risk-based certificate of fitness is revoked, deemed to have been revoked or terminated under this Part, the scheme user shall surrender the risk-based certificate of fitness to the Chief Inspector within fourteen days from the date of such revocation or termination.
PART VIII
APPLICATION FOR NEW DURATION OF RISK-BASED INSPECTION SCHEME
Application for new duration 35.
(1)
After the existing duration of a risk-based inspection scheme expires, a scheme user may apply to the Chief Inspector for approval of a new duration for a risk-based inspection scheme in respect of—
(a)
a risk-based pressurized machinery from the same risk-based inspection scheme or any other risk-based inspection scheme; or
(b)
a combination of a risk-based pressurized machinery and a time-based pressurized machinery.
(2)
An application under subregulation (1) shall be—
(a)
made in writing;
(b)
accompanied by a processing fee of fifty thousand ringgit;
P.U. (A) 96 61
(c)
attached with the documents indicating that—
(i)
in respect of a risk-based pressurized machinery, the requirements specified in subregulation (4) and Part V have been fulfilled;
(ii)
in respect of a time-based pressurized machinery, the requirements specified in subregulations (3) and (4) have been fulfilled; and
(d)
submitted at least six months before the expiry of the existing duration of the risk-based inspection scheme.
(3)
A scheme user shall collect—
(a)
in respect of a newly installed time-based pressurized machinery, risk-based data from the initial inspection and two regular inspections;
(b)
in respect of an existing time-based pressurized machinery, risk-based data from the last three regular inspections; or
(c)
in respect of a newly installed time-based pressurized machinery or an existing time-based pressurized machinery which the risk-based data cannot be collected from the initial inspection or regular inspection, risk-based data in every six months interval for a period of not less than eighteen months using any other method as determined by the Chief Inspector.
P.U. (A) 96 62
(4)
A scheme user shall determine—
(a)
the remnant life;
(b)
the category of risk;
(c)
the proposed inspection interval; and
(d)
the proposed inspection plan, of the risk-based pressurized machinery and time-based pressurized machinery by calculating and evaluating the risk-based data collected under subregulation (3) and the last twelve months of risk-based data collected under paragraph 22(c).
Additional information or document 36.
(1)
The Chief Inspector may, by notice in writing at any time after the receipt of an application under regulation 35, require the scheme user to provide any additional information or document to the Chief Inspector within the period specified in the notice or any extended period granted by the Chief Inspector.
(2)
If the additional information or document required under subregulation (1) is not provided by the scheme user within the period specified in the notice or any extended period granted by the Chief Inspector, the application shall be deemed to have been withdrawn and shall not be further proceeded with, but without affecting the right of the scheme user to make a fresh application.
Risk-based audit for new duration 37.
(1)
Upon receipt of the application under regulation 35 and any additional information or document under regulation 36, an Inspector shall conduct a risk-based audit to verify that the requirements specified in subregulations 35(3) and (4) and
Part V have been fulfilled.
(2)
For the purpose of the risk-based audit, the scheme user shall provide all facilities and information to the Inspector as may reasonably be required of him.
P.U. (A) 96 63
Inspection for new duration 38.
(1)
If the Inspector is satisfied that the requirements specified in subregulations 35(3) and (4) and Part V have been fulfilled, a risk-based inspection shall be conducted on the risk-based pressurized machinery and time-based pressurized machinery according to Part IV.
(2)
For the purpose of approval of a new duration of a risk-based inspection scheme under this Part, Part IV shall apply mutatis mutandis to the scheme user subject to the following modifications:
(a)
references to a “time-based pressurized machinery” shall include a risk-based pressurized machinery; and
(b)
references to an “applicant” shall be taken as references to a scheme user.
(3)
Upon completion of the risk-based inspection under subregulation (1), the Inspector shall—
(a)
report to the Chief Inspector on the findings of the risk-based inspection and the risk-based audit under regulation 37; and
(b)
issue a notification to the scheme user for the payment of—
(i)
in respect of a risk-based pressurized machinery or a time-based pressurized machinery on which the risk-based inspection has been conducted, the inspection fee as specified in the Second Schedule; or
P.U. (A) 96 64
in respect of a risk-based pressurized machinery or a time-based pressurized machinery on which the Inspector has refused to make or complete the risk-based inspection in pursuance of regulation 21, twenty-five percent of the inspection fee as specified in the Second Schedule.
(4)
Upon receipt of the notification under paragraph (3)(b), the scheme user shall make the payment of the inspection fee to the Chief Inspector within fourteen days.
Grant of approval of new duration 39.
(1)
Subject to subregulation (2), the Chief Inspector may, after considering the findings under paragraph 38(3)(a)—
(a)
grant an approval of a new duration of a risk-based inspection scheme in Form A of the First Schedule in respect of one or more risk-based pressurized machinery or time-based pressurized machinery stated in the application under regulation 35; and
(b)
issue a risk-based certificate of fitness in Form B of the First
Schedule for every risk-based pressurized machinery or time-based pressurized machinery in respect of which the approval of a new duration of a risk-based inspection scheme has been granted under paragraph (a).
(2)
The Chief Inspector may, after considering the findings under paragraph 38(3)(a), refuse to grant an approval of a new duration of a risk-based inspection scheme if—
(a)
the Chief Inspector is not satisfied that the requirements under these Regulations or other written laws relating to a pressurized machinery have been complied with; or
P.U. (A) 96 65
(b)
the payment of the inspection fee under subregulation 38(4) has not been made.
(3)
The approval granted under paragraph (1)(a) and the risk-based certificate of fitness issued under paragraph (1)(b) shall come into effect on the same date.
(4)
The Chief Inspector shall notify in writing the approval granted under paragraph (1)(a) or refusal to grant an approval under subregulation (2) to the scheme user as soon as practicable.
New duration of risk-based inspection scheme 40.
The new duration of a risk-based inspection scheme granted under paragraph 39(1)(a) shall be for one hundred and fifty months unless the risk-based inspection scheme is revoked, deemed to have been revoked or terminated under
Part VII.
Validity period of risk-based certificate of fitness 41.
The validity period of a risk-based certificate of fitness issued under paragraph 39(1)(b)—
(a)
shall be determined by the Chief Inspector based on the calculation and evaluation of risk-based data under subregulation 35(4); and
(b)
shall not exceed seventy-five months.
Compliance with Part V
42.
A scheme user who has been granted an approval of a new duration of a risk-based inspection scheme under regulation 39 shall comply with the requirements under Part V.
P.U. (A) 96 66
PART IX
GENERAL
Risk-based audit during risk-based inspection scheme 43.
(1)
Notwithstanding regulations 6, 25 and 37, an Inspector may conduct a risk-based audit at any time during the duration of a risk-based inspection scheme to verify that the requirements specified in Part V have been fulfilled.
(2)
For the purpose of the risk-based audit, the scheme user shall provide all facilities and information to the Inspector as may reasonably be required of him.
Risk-based inspection during risk-based inspection scheme 44.
Notwithstanding regulations 7, 26 and 38, an Inspector may conduct a risk-based inspection at any time during the duration of a risk-based inspection scheme in respect of any risk-based pressurized machinery as he may deem necessary to ensure the integrity and strength of the risk-based pressurized machinery.
Payment of fee 45.
All payments made under these Regulations shall not be refundable.
P.U. (A) 96 67
FIRST SCHEDULE
FORM A
[Regulations 8 and 39]
APPROVAL OF RISK-BASED INSPECTION SCHEME
Scheme Approval Number:
IN exercise of the powers conferred by subsection 40(6) of the Factories and Machinery
Act 1967, I hereby approve a special scheme of inspection namely, the risk-based inspection scheme to the following scheme user:
Name of scheme user
Address of scheme user
Place of operation of risk-based pressurized machinery
List of risk-based pressurized machinery
As attached in the ANNEX
P.U. (A) 96 68
This risk-based inspection scheme shall be valid for a duration of one hundred and fifty months with effect from to unless it is revoked, deemed to have been revoked or terminated under Part VII of the Factories and
Machinery (Special Scheme of Inspection) (Risk-Based Inspection) Regulations 2014.
Dated:
____
(CHIEF INSPECTOR)
ANNEX
APPROVAL OF RISK-BASED INSPECTION SCHEME
Scheme Approval Number:
LIST OF RISK-BASED PRESSURIZED MACHINERY
Registration No.
Description of Risk-Based Pressurized Machinery
P.U. (A) 96 69
FORM B
[Regulations 8, 27 and 39]
RISK-BASED CERTIFICATE OF FITNESS
Scheme Approval Number:
IN exercise of the powers conferred by regulations 8, 27 and 39 of the Factories and
Machinery (Special Scheme of Inspection) (Risk-Based Inspection) Regulations 2014,
I hereby issue a risk-based certificate of fitness in respect of the risk-based pressurized machinery as stated below:
Particulars of risk-based pressurized machinery
Description
Registered No.
Maker’s Name
Maker’s No.
Heating surface/
Cubic capacity*
Pressure at which safety valve is to operate
Place of operation
Date of risk-based audit
Date of risk-based inspection
P.U. (A) 96 70
I am satisfied that the risk-based pressurized machinery can work at a pressure not exceeding
*Delete whichever is not applicable
This risk-based certificate of fitness shall be valid for a period of _______________ with effect from to unless it is revoked, deemed to have been revoked or terminated under Part VII of the Factories and Machinery
(Special Scheme of Inspection) (Risk-Based Inspection) Regulations 2014.
Dated:
____
(CHIEF INSPECTOR)
P.U. (A) 96 71
SECOND SCHEDULE
[Regulations 7, 21, 26 and 38]
INSPECTION FEE
PART 1: STEAM BOILER
The fees for a risk-based inspection of a steam boiler according to the heating surface of the steam boiler are as follows:
Heating surface
Fees
1.
2.
3.
4.
5.
6.
7.
Below 5 square metres 5 square metres and above but below 10 square metres 10 square metres and above but below 25 square metres 25 square metres and above but below 50 square metres 50 square metres and above but below 100 square metres 100 square metres and above but below 250 square metres 250 square metres and above 1,350.00 3,150.00 4,050.00 4,950.00 6,075.00 7,650.00 9,225.00
PART 2: UNFIRED PRESSURE VESSEL
The fees for a risk-based inspection of an unfired pressure vessel according to the cubic capacity of the unfired pressure vessel are as follows:
Cubic capacity
Fees
1.
2.
3.
4.
5.
6.
Below 0.1 cubic metre 0.1 cubic metre and above but below 0.5 cubic metre 0.5 cubic metre and above but below 5 cubic metres 5 cubic metres and above but below 10 cubic metres 10 cubic metres and above but below 15 cubic metres 15 cubic metres and above 450.00 900.00 1,350.00 1,575.00 2,250.00 2,700.00
P.U. (A) 96 72
Made 25 March 2014
[KSM/PUU/T/01/02/03/02; PN(PU2)235/XL]
DATO’ SRI RICHARD RIOT ANAK JAEM
Minister of Human Resources